With 2500 cycles per hour WB 2500 is a 7-clamp perfect binder. It is ideal for production jobs where quality of the highest degree is desired. The machine is equipped with capability to adapt for PUR binding.
Salient Features
- 7 book clamps operating in an oval shaped path, where the spine is in parallel to the crucial binding station.
- Centralised book clamps settings, with variable pressure (Pneumatic/mechanical).
- Variable speeds of operation from 300 to 2500 books per hour.
- Continuous flow of clamps with “No book – No cover” system.
- Milling station with combination milling knife having notching and brush assembly. The no. of Notching in the spine can be varied by adding or removing Notching tools.
- Minimum 2 & Maximum 12 Notch tools. Brush assembly is provided for dust removal on notches.
- Efficient dust and fume extractor. The milling dust is collected in bag or alternatively, it can be extend to dust room.
- Easily removable gluing station for cleaning and maintenance.
- PUR Nozzle applicator with heated hose for continuous and short run jobs.
- Separate side gluing station with horizontal discs.
- In-built EVA Pre-melt tank (of 25kg capacity) for spine glue.
- Automatic, cover feeder with on-line creasing attachment. The gaps between all four creases are adjustable.
- Double cover detection.
- Cam operated cover station which can handle high speeds with accurate cover registration.
- Two Pre-melt tanks of 2 KGs each, are provided. One for EVA and the other for PUR. If required, both tanks can be used for PUR with the same nozzle applicator.
- Gluing Options: Specially coated melter and applicators for PUR binding with Alta Pail ™ melting system and EP48 slot die from Nordson™.
- Smooth Down hill delivery facility provided, to ensure that the book spine is damage-free.
- Vertical stacker with jam detector.
- Safety covers; built in safety system with emergency stops; indicators for temperature and speed.
- User friendly, Complete Touch Screen operations.
Technical Data |
Mechanical Speed |
2500 Cycles / Hour |
Spine Length (Max) |
440mm |
Spine Length (Min) |
110mm |
Book Width (Max) |
310mm |
Book Width (Min) |
110mm |
Book Thickness |
3-50mm |
No of Clamps/Stations |
7 Clamps |
Clamp Opening Width |
0-85mm |
Cover Size (Min) |
210 (100-10-100) x 150mm |
Cover Size (Max) |
680 (315-50-315) x 440mm |
Power |
15HP/415V/3Phase/50Hz (Including heater) |
Air Supply Requirement |
10 cfm at 8bar |
GSM of Body Paper |
60-170 GSM |
GSM of Cover Paper |
80-350 GSM |
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